System disruptions
There are recurring service disruptions on some of the search portals due to high traffic. We are working to resolve the issue, you may temporarily encounter an error message.
Change search
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf
A bioinspired method for fatigue crack path tailoring and life enhancement in metals via additive manufacturing
Multi-Scale Additive Manufacturing (MSAM) Laboratory, Department of Mechanical and Mechatronics Engineering, University of Waterloo (CAN).
University West, Department of Engineering Science, Division of mechanical engineering. (KAMPT)ORCID iD: 0009-0006-5423-1690
Multi-Scale Additive Manufacturing (MSAM) Laboratory, Department of Mechanical and Mechatronics Engineering, University of Waterloo (CAN).
Fatigue and Stress Analysis Laboratory, Department of Mechanical and Mechatronics Engineering, University of Waterloo (CAN).
Show others and affiliations
2025 (English)In: Materials & design, ISSN 0264-1275, E-ISSN 1873-4197, Vol. 258, article id 114561Article in journal (Refereed) Published
Abstract [en]

Inspired by natural systems, weak features can be strategically incorporated into materials to enhance mechanical response. This study presents, for the first time, a bioinspired approach enabled by additive manufacturing to tailor crack paths and enhance fatigue life in metallic components. Cylindrical holes of varying diameters and patterns were embedded as site-specific weak features in 18Ni(300) maraging steel produced via laser powder bed fusion. Fatigue crack growth tests in solution-annealed and aged conditions revealed that a region of weak features can effectively tailor crack path in solution-annealed condition while improving fatigue life in both conditions. In solution-annealed condition, crack deviation, bifurcation and transition of fatigue crack growth stage improved the fatigue life by 26%. In the aged condition, however, the lower fracture toughness limited the crack path tailoring, and retardation due to the crack re-initiation enhanced fatigue life by 14%. In both conditions, rough surfaces of holes restricted the maximum fatigue life improvement. This study demonstrates the unique potential of AM to integrate weak features into metallic materials for crack engineering. By refining the holes roughness in further steps, crack engineering via AM can be realized, offering a pathway to further optimize components’ durability.

Place, publisher, year, edition, pages
Elsevier, 2025. Vol. 258, article id 114561
Keywords [en]
Bioinspiration; Weak features; Crack engineering; Crack path tailoring; Fatigue life enhancement; Additive manufacturing
National Category
Manufacturing, Surface and Joining Technology
Research subject
Production Technology
Identifiers
URN: urn:nbn:se:hv:diva-24457DOI: 10.1016/j.matdes.2025.114561ISI: 001583200500003Scopus ID: 2-s2.0-105013333422OAI: oai:DiVA.org:hv-24457DiVA, id: diva2:2026477
Note

CC BY

Available from: 2026-01-09 Created: 2026-01-09 Last updated: 2026-01-09

Open Access in DiVA

fulltext(38248 kB)169 downloads
File information
File name FULLTEXT01.pdfFile size 38248 kBChecksum SHA-512
faf4a0c4a7cd78a7f6045bc6b95a38078c24744da59fcaebbf470a7fcfa59902c674a59b1368e24d36e7ec08253882821e8d0b367e3e847de0f4f2dfb1bc1929
Type fulltextMimetype application/pdf

Other links

Publisher's full textScopus

Authority records

Mahdavian Mashhadi, Seyedeh Ghazal

Search in DiVA

By author/editor
Mahdavian Mashhadi, Seyedeh Ghazal
By organisation
Division of mechanical engineering
In the same journal
Materials & design
Manufacturing, Surface and Joining Technology

Search outside of DiVA

GoogleGoogle Scholar
The number of downloads is the sum of all downloads of full texts. It may include eg previous versions that are now no longer available

doi
urn-nbn

Altmetric score

doi
urn-nbn
Total: 520 hits
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf