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AM by scanned laser melting of binder -based metal powder sheets
Department of Engineering Sciences and Mathematics, Luleå University of Technology, Luleå (SWE).
Department of Engineering Sciences and Mathematics, Luleå University of Technology, Luleå (SWE).
Department of Engineering Sciences and Mathematics, Luleå University of Technology, Luleå (SWE); Trinity College Dublin, The University of Dublin, Department of Mechanical, Manufacturing & Biomedical Engineering, Dublin (IRL).
University West, Department of Engineering Science, Division of mechanical engineering. (KAMPT)ORCID iD: 0000-0003-0194-9018
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2025 (English)In: 20Th Nordic Laser Materials Processing Conference, IOP PUBLISHING LTD , 2025, Vol. 1332, article id 012004Conference paper, Published paper (Refereed)
Abstract [en]

A recently developed technique to feed metal as feedstock for additive manufacturing is the embedding of metal powder in long sheets through a polymer binder, termed the MAPS technique. The sheet is placed on top of the part during building. One approach is selective melting by a scanning laser beam, generating tracks layer by layer. Different laser beam path strategies have been compared. For a laser beam power of up to 300 W, the process has been studied for AlSi10Mg aluminium powder sheets. Quality issues like inhomogeneous track shapes, oxidation and porosity have been explored and improved. The study of laser remelting and cleaning steps of previous layers has led to smoother, reproducible surfaces and less porosity. Despite remaining challenges, the studies have paved the way for scanning laser beam processing of metal powder sheets, with advantages of efficient, controlled material feeding and flexible melting.

Place, publisher, year, edition, pages
IOP PUBLISHING LTD , 2025. Vol. 1332, article id 012004
Series
IOP Conference Series-Materials Science and Engineering, ISSN 1757-899X
National Category
Manufacturing, Surface and Joining Technology Applied Mechanics
Research subject
Production Technology
Identifiers
URN: urn:nbn:se:hv:diva-24560DOI: 10.1088/1757-899X/1332/1/012004ISI: 001569520900004OAI: oai:DiVA.org:hv-24560DiVA, id: diva2:2026427
Conference
20th Nordic Laser Materials Processing Conference-NOLAMP, Kongens Lyngby, Denmark, Aug 26-28, 2025
Note

CC-BY 4.0

The authors acknowledge funding by EIT RawMaterials through the project PosAddive – Powder Sheet Additive Manufacturing, project number 22021. 

Available from: 2026-01-09 Created: 2026-01-09 Last updated: 2026-01-21

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Volpp, Jörg

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