Change search
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf
Beam Offset Detection in Laser Stake Welding of T-Joints Using a Convolutional Neural Network
University West, Department of Engineering Science, Division of industrial automation. (KAMPT)ORCID iD: 0000-0002-8771-7404
University West, Department of Engineering Science, Division of industrial automation. (KAMPT)ORCID iD: 0000-0002-8018-6145
University West, Department of Engineering Science, Division of industrial automation. (KAMPT)ORCID iD: 0000-0001-5734-294X
2025 (English)In: IOP Conference Series: Materials Science and Engineering, ISSN 1757-8981, E-ISSN 1757-899X, Vol. 1332, no 1, article id 012035Article in journal (Refereed) Published
Abstract [en]

Laser welding processes are highly sensitive to the alignment of the laser beam with respect to the joint location. Even minor deviations—referred to as beam offsets can induce critical defects in the final weld. This issue is particularly pronounced in stake welding of hidden T-joints, where the joint interface is not accessible from the top surface, rendering conventional vision-based seam tracking methods ineffective. To address this challenge, this study proposes a computer vision-based system employing LED illumination to acquire real-time images of the melt pool for early detection of beam offsets. The underlying hypothesis is that variations in melt pool geometry are indicative of beam misalignment; however, this relationship is complex and non-linear, necessitating a data-driven approach. A convolutional neural network is developed and trained to classify melt pool images into categories representing correct alignment and beam offset conditions. Experimental validation is conducted using image datasets obtained from controlled laser welding trials. The proposed method demonstrates high classification accuracy and holds significant potential for in-process quality assurance and defect prevention in laser stake welding of T-joints.

Place, publisher, year, edition, pages
Institute of Physics Publishing (IOPP), 2025. Vol. 1332, no 1, article id 012035
Keywords [en]
beam offset detection, laser stake welding, T-joint, convolutional neural network
National Category
Manufacturing, Surface and Joining Technology
Research subject
Production Technology
Identifiers
URN: urn:nbn:se:hv:diva-24333DOI: 10.1088/1757-899x/1332/1/012035ISI: 001569520900035OAI: oai:DiVA.org:hv-24333DiVA, id: diva2:2003652
Conference
20th Nordic Laser Materials Processing Conference 28/08/2025 Kongens Lyngby, Denmark
Funder
Knowledge Foundation, 20230035Knowledge Foundation, 20210094Vinnova, 2021-03145
Note

CC-BY 4.0

This study was supported by grants from the Swedish Knowledge Foundation projects DIPy-AI (20230035) andDedicate (20210094) together with the project TANDEM (2021-03145), Vinnova under the SMART EUREKA cluster on advanced manufacturing program.

Available from: 2025-10-03 Created: 2025-10-03 Last updated: 2026-03-25

Open Access in DiVA

fulltext(1954 kB)52 downloads
File information
File name FULLTEXT01.pdfFile size 1954 kBChecksum SHA-512
de437020fb431feb1d7f3ccff767b09ce45408f3a7f74350d61b641fea269ab453c0d794ddcbfcc4be4a0dc1302e1dd9f80e2c60d08b6b2b658e90f80efa0331
Type fulltextMimetype application/pdf

Other links

Publisher's full text

Authority records

Nilsen, MorganMi, YongcuiSikström, Fredrik

Search in DiVA

By author/editor
Nilsen, MorganMi, YongcuiSikström, Fredrik
By organisation
Division of industrial automation
In the same journal
IOP Conference Series: Materials Science and Engineering
Manufacturing, Surface and Joining Technology

Search outside of DiVA

GoogleGoogle Scholar
The number of downloads is the sum of all downloads of full texts. It may include eg previous versions that are now no longer available

doi
urn-nbn

Altmetric score

doi
urn-nbn
Total: 1087 hits
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf