Supervised vs. Unsupervised Machine Learning for Predictive Maintenance in Cyber-Physical Systems
2025 (English)Independent thesis Advanced level (degree of Master (One Year)), 10 credits / 15 HE credits
Student thesis
Abstract [en]
This thesis explores how machine learning can be applied to predictive maintenance in an industrial context, with a focus on accelerometer-based vibration analysis.
The study is grounded in the increasing digitalization of manufacturing and the need for efficient, data-driven fault detection strategies. A scoping review was conducted to examine recent literature on supervised and unsupervised algorithms used in similar contexts. Based on these insights, a prototype system was developed using an STWIN sensor to collect vibration data.
Two experiments were carried out: one in a controlled setting and one in a real industrial environment at Magna. The data were analyzed using Fast Fourier Transform (FFT), and relevant features were extracted for modeltraining. Random Forest (RF) was used as a supervised classification model, while Principal Component Analysis (PCA) was applied for unsupervised visualization. The combination of RFand PCA provided both accurate and interpretable results – an important prerequisite for implementation in production environments.
These findings suggest that hybrid strategies, tailored to data availability and industrial constraints, hold strong potential for robust predictive maintenance systems.
Place, publisher, year, edition, pages
2025. , p. [50]
Keywords [en]
machine learning, cyber-physical systems, predictive maintenance, Random Forest, PCA, vibration analysis, industrial application, Magna International
National Category
Information Systems, Social aspects
Identifiers
URN: urn:nbn:se:hv:diva-23885Local ID: EXI802OAI: oai:DiVA.org:hv-23885DiVA, id: diva2:1989185
Subject / course
Informatics
Educational program
IT och verksamhetsutveckling
Supervisors
Examiners
2025-08-282025-08-152025-09-30Bibliographically approved