Comparative Analysis of Electric Motor Designs: Traditional Steel Laminations vs. Soft Magnetic Composite MaterialsShow others and affiliations
2024 (English)In: 2024 International Conference on Electrical Machines (ICEM), Institute of Electrical and Electronics Engineers Inc. , 2024, p. 1-8Conference paper, Published paper (Refereed)
Abstract [en]
This paper presents a comparative analysis of electric machine designs for vehicle traction using traditional steel laminations versus soft magnetic composite (SMC) materials in four radial flux magnetic topologies: Rare-earth interior permanent magnet synchronous machine (IPM), wound field synchronous machine (WFSM), spoke-ferrite permanent magnet synchronous machine (SP-FER), and induction machine (IM). In total, 32 machine variants are evaluated considering different materials, and they are critically evaluated against a reference IPM traction machine with regards to performance, material cost and environmental impact. Results show that while the IPM design remains superior in performance for a fixed geometry, the WFSM and SP-FER offer significant environmental advantages. The WFSM emerges as the most eco-friendly option, while the SP-FER represents a balanced choice considering environmental impact, durability, production simplicity, and inverter complexity. This study highlights the potential of SMC materials compared to steel laminations in reducing costs (16 % to 29 %) and CO2-eq. emissions 21 % to 38 % in electric motor manufacturing without significantly compromising on performance, making it a viable alternative in automotive applications.
Place, publisher, year, edition, pages
Institute of Electrical and Electronics Engineers Inc. , 2024. p. 1-8
Series
IEEE Xplore, ISSN 2381-4802, E-ISSN 2473-2087
Keywords [en]
Automobile electric equipment; Ferrimagnetic materials; Ferrite devices; Laminated composites; Magnetic levitation vehicles; Process control; Samarium alloys; Soft magnetic materials; Speed regulators; Traction motors; Comparative analyzes; Electric machines design; Environmentally friendly; Field-synchronous machines; Motor design; Performance; Soft magnetic composite materials; Soft magnetic composites; Steel lamination; Vehicle traction; Synchronous machinery
National Category
Other Electrical Engineering, Electronic Engineering, Information Engineering Vehicle and Aerospace Engineering
Research subject
Work-Integrated Learning
Identifiers
URN: urn:nbn:se:hv:diva-22623DOI: 10.1109/ICEM60801.2024.10700236Scopus ID: 2-s2.0-85207522564ISBN: 979-8-3503-7060-7 (print)ISBN: 979-8-3503-7061-4 (print)OAI: oai:DiVA.org:hv-22623DiVA, id: diva2:1928686
Conference
2024 International Conference on Electrical Machines, ICEM, Torino, Italy 1-4 September 2024
2025-01-172025-01-172025-09-30Bibliographically approved