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Comparative Analysis of Electric Motor Designs: Traditional Steel Laminations vs. Soft Magnetic Composite Materials
Torquery Consulting, Gothenburg (SWE).
University West, Department of Engineering Science, Division of electrical engineering. (iAIL KAMAIL)
Alvier Mechatronics, Helsingborg (SWE).
Alvier Mechatronics, Helsingborg (SWE).
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2024 (English)In: 2024 International Conference on Electrical Machines (ICEM), Institute of Electrical and Electronics Engineers Inc. , 2024, p. 1-8Conference paper, Published paper (Refereed)
Abstract [en]

This paper presents a comparative analysis of electric machine designs for vehicle traction using traditional steel laminations versus soft magnetic composite (SMC) materials in four radial flux magnetic topologies: Rare-earth interior permanent magnet synchronous machine (IPM), wound field synchronous machine (WFSM), spoke-ferrite permanent magnet synchronous machine (SP-FER), and induction machine (IM). In total, 32 machine variants are evaluated considering different materials, and they are critically evaluated against a reference IPM traction machine with regards to performance, material cost and environmental impact. Results show that while the IPM design remains superior in performance for a fixed geometry, the WFSM and SP-FER offer significant environmental advantages. The WFSM emerges as the most eco-friendly option, while the SP-FER represents a balanced choice considering environmental impact, durability, production simplicity, and inverter complexity. This study highlights the potential of SMC materials compared to steel laminations in reducing costs (16 % to 29 %) and CO2-eq. emissions 21 % to 38 % in electric motor manufacturing without significantly compromising on performance, making it a viable alternative in automotive applications. 

Place, publisher, year, edition, pages
Institute of Electrical and Electronics Engineers Inc. , 2024. p. 1-8
Series
IEEE Xplore, ISSN 2381-4802, E-ISSN 2473-2087
Keywords [en]
Automobile electric equipment; Ferrimagnetic materials; Ferrite devices; Laminated composites; Magnetic levitation vehicles; Process control; Samarium alloys; Soft magnetic materials; Speed regulators; Traction motors; Comparative analyzes; Electric machines design; Environmentally friendly; Field-synchronous machines; Motor design; Performance; Soft magnetic composite materials; Soft magnetic composites; Steel lamination; Vehicle traction; Synchronous machinery
National Category
Other Electrical Engineering, Electronic Engineering, Information Engineering Vehicle and Aerospace Engineering
Research subject
Work-Integrated Learning
Identifiers
URN: urn:nbn:se:hv:diva-22623DOI: 10.1109/ICEM60801.2024.10700236Scopus ID: 2-s2.0-85207522564ISBN: 979-8-3503-7060-7 (print)ISBN: 979-8-3503-7061-4 (print)OAI: oai:DiVA.org:hv-22623DiVA, id: diva2:1928686
Conference
2024 International Conference on Electrical Machines, ICEM, Torino, Italy 1-4 September 2024
Available from: 2025-01-17 Created: 2025-01-17 Last updated: 2025-09-30Bibliographically approved

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