Relationship Between Tool Temperature Distribution and Stagnation Point Behavior for Different Process Factors in Machining Operations
2024 (English)In: Proceedings of the 11th Swedish Production Symposium: (SPS2024) / [ed] Joel Andersson, Shrikant Joshi, Lennart Malmsköld, Fabian Hanning, IOS Press BV , 2024, Vol. 52, p. 69-89Conference paper, Published paper (Refereed)
Abstract [en]
Metal cutting is physically defined by a tool separating a chip by developing a stagnation point after the work material has passed a shear plane. This distinguishes the method group metal cutting or machining from shearing and wedging processes. The development of the stagnation point is central to the functioning of a metal cutting process. The stagnation point and its behavior has a great influence on the different load conditions of the tool as it controls both the temperature distribution and the mechanical load distribution around the tool’s edge-line. This publication shows that there is a temperature drop at the stagnation point where the shear stress changes sign, which means that the shear stress at this point assumes the value zero. Furthermore, it is demonstrated that there is a correlation between the position of the temperature dip, its size and the selected cutting data as well as tool geometry and current work material. The knowledge of the interaction between the position of the stagnation point and the tool coating type in combination with the tool’s micro- and macro-geometry will be of importance for the development of high-performance tools optimized for different machining applications.
Place, publisher, year, edition, pages
IOS Press BV , 2024. Vol. 52, p. 69-89
Series
Advances in Transdisciplinary Engineering, ISSN 2352-751X, E-ISSN 2352-7528 ; 52
Keywords [en]
Cutting tools; Metal cutting; Shear stress; Temperature distribution; IR technology; Load patterns; Minimum chip thickness; Protection layers; Stagnation points; Stagnation zones; Tool protection layer; Tool temperatures; TPL; Work material; Finite element method
National Category
Manufacturing, Surface and Joining Technology Other Materials Engineering
Research subject
Production Technology
Identifiers
URN: urn:nbn:se:hv:diva-21613DOI: 10.3233/ATDE240155ISI: 001229990300007Scopus ID: 2-s2.0-85191355257ISBN: 978-1-64368-510-6 (print)ISBN: 978-1-64368-511-3 (electronic)OAI: oai:DiVA.org:hv-21613DiVA, id: diva2:1928616
Conference
the 11th Swedish Production Symposium, Trollhättan, Sweden, 23-26 April, 2024
Note
CC-BY-NC 4.0
The authors thank their employers Lund University, University West and SECO TOOLSAB. Thanks are also expressed to Vinnova who funded the Sustainable ProductionInitiative, a collaboration between Chalmers and Lund University, and the newlyestablished Competence Center (SENTIO Competence Center) at Lund University
2025-01-172025-01-172025-09-30