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A Methodology for Shielding-Gas Selection in Wire Arc Additive Manufacturing with Stainless Steel
Center for Research and Development of Welding Processes, Federal University of Uberlandia, Uberlândia, 38400-901 (BRA).
Center for Research and Development of Welding Processes, Federal University of Uberlandia, Uberlândia, 38400-901 (BRA).
Linde GmbH, Linde Technologies, Department of Arc Technologies, Munich, 85716 (DEU).
Linde GmbH, Linde Technologies, Department of Arc Technologies, Munich, 85716 (DEU).
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2024 (English)In: Materials, E-ISSN 1996-1944, Vol. 17, no 13, article id 3328Article in journal (Refereed) Published
Abstract [en]

The main objective of this work was to propose and evaluate a methodology for shielding-gas selection in additive manufacturing assisted by wire arc additive manufacturing (WAAM) with an austenitic stainless steel as feedstock. To validate the proposed methodology, the impact of multi-component gases was valued using three different Ar-based blends recommended as shielding gas for GMA (gas metal arc) of the target material, using CMT (cold metal transfer) as the process version. This assessment considered features that potentially affect the building of the case study of thin walls, such as metal transfer regularity, deposition time, and geometrical and metallurgical characteristics. Different settings of wire-feed speeds were conceived to maintain a similar mean current (first constraint for comparison’s sake) among the three gas blends. This approach implied different mean wire-feed speeds and simultaneously forced a change in the deposition speed to maintain the same amount of material deposited per unit of length (second comparison constraint). The composition of the gases affects the operational performance of the shielding gases. It was concluded that by following this methodology, shielding-gas selection decision-making is possible based on the perceived characteristics of the different commercial blends. © 2024 by the authors.

Place, publisher, year, edition, pages
Multidisciplinary Digital Publishing Institute (MDPI) , 2024. Vol. 17, no 13, article id 3328
Keywords [en]
Additives; Austenitic stainless steel; Deposition; Gas welding; Gases; Shielding; Walls (structural partitions); Wire; Arc-based AM; Feed speed; Gas selection; Metal transfer index; Metal transfers; Multi component gas; Shielding gas; Thin walls; Wire arc; Δ-ferrite; 3D printing
National Category
Manufacturing, Surface and Joining Technology
Research subject
Production Technology
Identifiers
URN: urn:nbn:se:hv:diva-22318DOI: 10.3390/ma17133328ISI: 001266583000001Scopus ID: 2-s2.0-85198398532OAI: oai:DiVA.org:hv-22318DiVA, id: diva2:1927703
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Available from: 2025-01-15 Created: 2025-01-15 Last updated: 2026-01-20Bibliographically approved

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Scotti, Americo

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