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Defining the printing direction impact of additively manufactured sand molds on casting roughness
Arts et Métiers Institute of Technology, MSMP, HESAM, Aix-en-Provence (FRA).
Arts et Métiers Institute of Technology, MSMP, HESAM, Aix-en-Provence (FRA).
University West, Department of Engineering Science. Arts et Métiers Institute of Technology, MSMP, HESAM, Aix-en-Provence (FRA). (KAMPT)
2024 (English)In: Journal of Manufacturing Processes, ISSN 1526-6125, Vol. 116, p. 329-340Article in journal (Refereed) Published
Abstract [en]

Casting in additively manufactured sand molds enables complex designs but cast components generally suffer from a rough surface. In the present work, the influence of printing orientation on sand mold roughness and its transfer to the cast component are experimentally investigated. Because of the Mean-Line method filtering, traditional standardized roughness parameters do not permit to catch the different scales linked to the sand printing process. In contrast, Fourier analysis made on printed sand surfaces highlights the impact of printing direction on sand surface stratification that imprint stratifications on metal casting. Metal wettability is characterized, from sand grain scale to stratification step scale, and is correlated to the roughness scales that are transferred from the mold to the casting. Eventually, a transfer function is determined for the present casting conditions. 

Place, publisher, year, edition, pages
Elsevier Ltd , 2024. Vol. 116, p. 329-340
Keywords [en]
3D printing; Additives; Metal casting; Molds; Sand; 3d sand printing; As-cast; As-cast roughness; Cast components; Complex designs; Manufactured sand; Rough surfaces; Roughness anisotropy; Sand mold; Sand mold roughness; Surface roughness
National Category
Metallurgy and Metallic Materials
Research subject
Production Technology
Identifiers
URN: urn:nbn:se:hv:diva-21453DOI: 10.1016/j.jmapro.2024.02.068ISI: 001203068300001Scopus ID: 2-s2.0-85188027390OAI: oai:DiVA.org:hv-21453DiVA, id: diva2:1926175
Available from: 2025-01-10 Created: 2025-01-10 Last updated: 2025-09-30Bibliographically approved

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CiteExportLink to record
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Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
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  • de-DE
  • en-GB
  • en-US
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  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
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Output format
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  • asciidoc
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