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Robust Online Update of Digital Twin for Flexible Automation Cell
University West, Department of Engineering Science, Division of industrial automation. (KAMPT)ORCID iD: 0000-0002-4091-7732
University West, Department of Engineering Science.
GKN Aerospace, Trollhättan, (SWE).
University West, Department of Engineering Science, Division of industrial automation. (KAMPT)ORCID iD: 0000-0001-6331-2720
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2024 (English)In: IEEE Conference on Emerging Technologies and Factory Automation, ISSN 1946-0740, E-ISSN 1946-0759Article in journal (Refereed) Published
Abstract [en]

Digital twin technology is pivotal in the transition of manufacturing industries towards Industry 4.0, as it enables the creation of virtual representations of physical shop floors and production processes. This technology addresses manufacturing challenges by allowing the reuse and adjustment of production equipment in real-time, facilitating novel technologies, and supporting the adoption of flexibilities to add new product variants. The significance of resource-efficient and flexible production systems is highlighted by their ability to optimize resource utilization and enable reconfiguration through digital models. This study specifically investigates the differences between physical systems and their digital twins, focusing on the sustainable updating of virtual models of a flexible automation cell. Digital models of the flexible automation cell are acquired using 3D laser scanning techniques, capturing data as point clouds. The differences between new point cloud models and existing digital models are analyzed using CloudCompare software. Identified changes are extracted from the digital models as point clouds and converted into 3D mesh models through surface reconstruction techniques, thereby updating the digital twin. To address inaccuracies in the detailed extraction of digital models compared to physical models, an additional fusion step is implemented. This step integrates data from photogrammetry and 3D laser scanning, enhancing the point clouds and producing accurate 3D models of the automation cell. The main focus of this study is to determine the most effective approach for scanning an automation cell and identifying changes by comparing two digital models, thereby contributes to the field of digital twin technology with a novel methodology for sustainable virtual model updates.  

Place, publisher, year, edition, pages
Institute of Electrical and Electronics Engineers (IEEE), 2024.
Keywords [en]
Crushed stone plants; Ferroelectric RAM; Smart manufacturing; Three dimensional computer graphics; Virtual addresses; 3D Laser scanning; 3D models; 3d-modeling; 3D-scanning; Automation cell; Cloudcompare; Digital modeling; Flexible automation; Point-clouds; Virtual models; Laser applications
National Category
Robotics and automation
Research subject
Production Technology
Identifiers
URN: urn:nbn:se:hv:diva-22713DOI: 10.1109/ETFA61755.2024.10710894Scopus ID: 2-s2.0-85207823804OAI: oai:DiVA.org:hv-22713DiVA, id: diva2:1922317
Conference
29th IEEE International Conference on Emerging Technologies and Factory Automation, ETFA 2024; Conference date: 10 September 2024 through 13 September 2024
Available from: 2024-12-18 Created: 2024-12-18 Last updated: 2025-09-30Bibliographically approved

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Ramasamy, SudhaAppelgren, AndersDanielsson, Fredrik

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