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Relating vapor emissions to melt pool behavior during laser processing
Jade University of Applied Sciences, Department of Engineering Sciences,Wilhelmshaven(DEU).ORCID iD: 0000-0003-2362-3836
Jade University of Applied Sciences, Department of Engineering Science,Wilhelmshaven (DEU).
Department of Engineering Sciences and Mathematics, Luleå University of Technology Luleå (SWE).ORCID iD: 0000-0002-7213-0002
University West, Department of Engineering Science, Division of mechanical engineering. (KAMPT)ORCID iD: 0000-0003-0194-9018
2024 (English)In: Journal of laser applications, ISSN 1042-346X, E-ISSN 1938-1387, Vol. 36, no 4Article in journal (Refereed) Published
Abstract [en]

High-power laser interaction with a metal material can induce melting and even evaporation. However, the origin and content of vapor emissions based on temperature, material alloy elements, and other external conditions are not fully understood yet. Therefore, in this study, the content of laser-induced vapor was systematically examined during directed energy deposition processes. Single tracks of aluminum bronze were deposited with both continuous and periodically modulated laser powers. The duration and laser power of the modulations were set to achieve the same total line energy input. With the aid of those laser power modulations, controlled emissions were temporarily excited and observed. Optical emissions were captured with a spectrometer and a high-speed camera and related to the melt pool temperature signals and surface dynamics. The intensity of the emissions as well as the impact on the local chemical composition depend on the modulation parameters. Tracks deposited with short, high-power peaks in the modulation pattern showed chemical compositions comparable to those tracks that were continuously welded, whereby the intensity of spectral emissions was significantly increased. It can be concluded that the intensity of the measured spectral emissions correlates with the measured melt pool temperature signal and the dynamic movement of the vapor plume.

Place, publisher, year, edition, pages
Laser Institute of America , 2024. Vol. 36, no 4
Keywords [en]
Optical imaging, Laser beam welding, Laser materials processing, Optical emission spectroscopy
National Category
Atom and Molecular Physics and Optics Manufacturing, Surface and Joining Technology
Research subject
Production Technology
Identifiers
URN: urn:nbn:se:hv:diva-22754DOI: 10.2351/7.0001591ISI: 001328485000001Scopus ID: 2-s2.0-85205966220OAI: oai:DiVA.org:hv-22754DiVA, id: diva2:1920901
Conference
International Congress of Applications of Lasers & Electro-Optics (ICALEO 2024)
Funder
Swedish Research Council, 2020-04250Knowledge Foundation, 20210094
Note

The authors acknowledge the following funding: SMART—Surface tension of Metals Above vapoRization Temperature (Vetenskapsrådet—The Swedish Research Council, No. 2020-04250). DEDICATE—Directed Energy Deposition for Industrial Competitiveness in Additive Manufacturing Technologies (Swedish Knowledge Foundation, KK-Stiftelsen, Stiftelsen for kunskaps-och kompetensutveckling, No. Dnr.20210094).

Available from: 2024-12-12 Created: 2024-12-12 Last updated: 2025-09-30Bibliographically approved

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Volpp, Jörg

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