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  • 201.
    Zafer, Yunus Emre
    et al.
    University West, Department of Engineering Science.
    Goel, Sneha
    University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing.
    Ganvir, Ashish
    Research & Technology, Department of Process Engineering, GKN Aerospace Engine Systems AB, 461 81 Trollhättan, Sweden.
    Jansson, Anton
    Örebro University, School of Science and Engineering, 701 82 Örebro, Sweden.
    Joshi, Shrikant V.
    University West, Department of Engineering Science, Research Enviroment Production Technology West.
    Encapsulation of Electron Beam Melting Produced Alloy 718 to Reduce Surface Connected Defects by Hot Isostatic Pressing2020In: Materials, ISSN 1996-1944, E-ISSN 1996-1944, Vol. 13, no 5, article id 1226Article in journal (Refereed)
    Abstract [en]

    Defects in electron beam melting (EBM) manufactured Alloy 718 are inevitable to some extent, and are of concern as they can degrade mechanical properties of the material. Therefore, EBM-manufactured Alloy 718 is typically subjected to post-treatment to improve the properties of the as-built material. Although hot isostatic pressing (HIPing) is usually employed to close the defects, it is widely known that HIPing cannot close open-to-surface defects. Therefore, in this work, a hypothesis is formulated that if the surface of the EBM-manufactured specimen is suitably coated to encapsulate the EBM-manufactured specimen, then HIPing can be effective in healing such surface-connected defects. The EBM-manufactured Alloy 718 specimens were coated by high-velocity air fuel (HVAF) spraying using Alloy 718 powder prior to HIPing to evaluate the above approach. X-ray computed tomography (XCT) analysis of the defects in the same coated sample before and after HIPing showed that some of the defects connected to the EBM specimen surface were effectively encapsulated by the coating, as they were closed after HIPing. However, some of these surface-connected defects were retained. The reason for such remnant defects is attributed to the presence of interconnected pathways between the ambient and the original as-built surface of the EBM specimen, as the specimens were not coated on all sides. These pathways were also exaggerated by the high surface roughness of the EBM material and could have provided an additional path for argon infiltration, apart from the uncoated sides, thereby hindering complete densification of the specimen during HIPing.

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  • 202.
    Zhang, Pimin
    et al.
    Linköping University, Department of Management and Engineering, Linköping, SE-58183, Sweden.
    Sadeghi, Esmaeil
    University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing.
    Chen, Shula
    Linköping University, Department of Physics, Chemistry, and Biology, Linköping, SE-58183, Sweden.
    Li, Xin-Hai
    Siemens Industrial Turbomachinery AB, Finspång, SE-61283, Sweden.
    Markocsan, Nicolaie
    University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing.
    Joshi, Shrikant V.
    University West, Department of Engineering Science, Research Enviroment Production Technology West.
    Chen, Weimin
    Linköping University, Department of Physics, Chemistry, and Biology, Linköping, SE-58183, Sweden.
    Buyanova, Irina A.
    Linköping University, Department of Physics, Chemistry, and Biology, Linköping, SE-58183, Sweden.
    Peng, Ru L.in
    Linköping University, Department of Management and Engineering, Linköping, SE-58183, Sweden.
    Effects of surface finish on the initial oxidation of HVAF-sprayed NiCoCrAlY coatings2019In: Surface & Coatings Technology, ISSN 0257-8972, E-ISSN 1879-3347, Vol. 364, p. 43-56Article in journal (Refereed)
    Abstract [en]

    Oxide scale formed on HVAF-sprayed NiCoCrAlY coatings and the effect of surface treatment were investigated by a multi-approach study combining photo-stimulated luminescence, microstructural observation and mass gain. The initial oxidationbehaviour of as-sprayed, polished and shot-peened coatings at 1000 °C is studied. Both polished and shot-peened coatings exhibited superior performance due to rapid formation of α-Al2O3 fully covering the coating and suppressing the growth of transient alumina, assisted by a high density of α-Al2O3 nuclei on surface treatment induced defects. Moreover, the fast development of a two-layer alumina scale consisting of an inward-grown inner α-Al2O3 layer and an outer layer transformed from outward-grown transient alumina resulted in a higher oxide growth rate of the as-sprayed coating.

  • 203.
    Zhang, Pimin
    et al.
    Linköping University, Department of Management and Engineering, Linköping, Sweden.
    Sadeghimeresht, Esmaeil
    University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing.
    Peng, Ru Lin
    Linköping University, Department of Management and Engineering, Linköping, Sweden.
    Li, Xin-Hai
    Siemens Industrial Turbomachinery AB, Finspång, Sweden.
    Markocsan, Nicolaie
    University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing.
    Joshi, Shrikant
    University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing.
    Johansson, Sten
    Linköping University, Department of Management and Engineering, Linköping, Sweden.
    Isothermal oxidation behavior of HVAF-sprayed NiCoCrAlY coatings: Effect of surface treatment2017In: Proceedings of the International Thermal Spray Conference & Exposition (ITSC 2017), New York: Curran Associates, Inc , 2017, Vol. 1, p. 456-461Conference paper (Refereed)
    Abstract [en]

    NiCoCrAlY coatings are widely used as bond coats for ceramic thermal barrier coatings (TBCs) andoxidation and corrosion protective overlay coatings in industrial gas turbines. High temperature oxidation behaviour of NiCoCrAlYs has a great influence on the coating performance and lifetime of TBCs. A promising route to decrease the oxidation rate of such coatings is post-coating surface modification which can facilitate formation of a uniform alumina scale with a considerably slower growth rate compared to the as-sprayed coatings. In this work, the effect of surface treatment by means of shot peening and laser surface melting (LSM) on the oxidation resistance of high velocity air-fuel (HVAF) sprayed NiCoCrAlY coatings was studied. Isothermal oxidation was carried out at 1000⁰C for 1000h. Results showed that the rough surface of as-sprayed HVAF sprayed coatings was significantly changed after shot peening and LSM treatment, with a compact and smooth appearance. After the exposure, the oxide scales formed on surface-treated NiCoCrAlY coatings showed different morphology and growth rate compared to those formed on as-sprayed coating surface. The oxidation behaviour of surface treated HVAF-sprayed NiCoCrAlY coatings were revealed and discussed.

2345 201 - 203 of 203
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