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  • 151.
    Valiente Bermejo, María Asunción
    et al.
    University West, Department of Engineering Science, Division of Manufacturing Processes.
    Karlsson, Leif
    University West, Department of Engineering Science, Division of Manufacturing Processes.
    Svensson, Lars-Erik
    University West, Department of Engineering Science, Division of Manufacturing Processes.
    Hurtig, Kjell
    University West, Department of Engineering Science, Division of Manufacturing Processes.
    Optimising Quality and Productivity in Welding of Duplex and Superduplex Stainless Steels2014In: Proceedings of the 6th International Swedish Production Symposium 2014 / [ed] Stahre, Johan, Johansson, Björn & Björkman, Mats, 2014, p. 1-7Conference paper (Refereed)
    Abstract [en]

    The aim of this work was to study the influence of shielding gases and welding positions on properties of duplex and superduplex stainless steel circumferential pipe welds. Corrosion resistance, microstructural features and weld defects were assessed and related to the welding procedures. Horizontal and vertical upward welding positions produced high quality welds. However, welding in the overhead position resulted in less good results in terms of porosity and corrosion resistance. Shielding gases containing 30% helium showed best results, whilst using a mixture Ar+2%CO2 resulted in undercuts and porosity in all welding positions.

  • 152.
    Valiente Bermejo, María Asunción
    et al.
    University West, Department of Engineering Science, Division of Manufacturing Processes.
    Karlsson, Leif
    University West, Department of Engineering Science, Division of Manufacturing Processes.
    Svensson, Lars-Erik
    University West, Department of Engineering Science, Division of Manufacturing Processes.
    Hurtig, Kjell
    University West, Department of Technology, Mathematics and Computer Science, Division for Mechanical Engineering.
    Rasmuson, H.
    ESAB AB, Göteborg, Sweden.
    Frodigh, M.
    Sandvik Materials Technology, Sandviken, Sweden.
    Bengtsson, P.
    AGA Gas AB, Lidingö, Sweden.
    Effect of shielding gas on welding performance and properties of duplex and superduplex stainless steel welds2015In: Welding in the World, ISSN 0043-2288, E-ISSN 1878-6669, Vol. 59, no 2, p. 239-249Article in journal (Refereed)
    Abstract [en]

    The influence of shielding gases on welding performanceand on properties of duplex and superduplex stainlesssteel welds was studied. Using argon as the reference gas,helium, nitrogen and carbon dioxide were added and fivemixtures evaluated. Bead-on-plate welds and circumferentialpipe welds were produced using mechanisedGMAwelding inthe downhand position. Welding performance, corrosion resistance,mechanical properties, microstructural features andweld imperfections were assessed and related to the shieldinggas. Shielding gases containing 30 % helium showed excellentresults; whilst pure argon showed unstable arc and poorweld pool fluidity and Ar+2 %CO2 resulted in underfill andporosity. Mixtures containing helium resulted in higher ductilitywelds and higher impact toughness values than weldsproduced with Ar+2 %CO2. Sound and balanced duplexmicrostructures free from intermetallics were found with suitableferrite contents for all the shielding gases studied. All theduplex pipe welds passed the corrosion test regardless of theshielding gas used, and the best results in the corrosion test forsuperduplex pipe welds were found when using Ar+30 %He+0.5 %CO2+1.8 %N2 as shielding gas.

  • 153.
    Valiente Bermejo, María Asunción
    et al.
    University West, Department of Engineering Science, Division of Manufacturing Processes.
    Karlsson, Leif
    University West, Department of Engineering Science, Divison of Natural Sciences, Surveying and Mechanical Engineering.
    Svensson, Lars-Erik
    University West, Department of Engineering Science, Division of Manufacturing Processes.
    Hurtig, Kjell
    University West, Department of Engineering Science, Division of Manufacturing Processes.
    Rasmuson, Helene
    ESAB AB, Göteborg, Sweden.
    Frodigh, Mette
    Sandvik Materials Technology, Sandviken, Sweden .
    Bengtsson, Per
    AGA Gas AB, Lidingö, Sweden.
    Effect of welding position on properties of duplex and superduplex stainless steel circumferential welds2015In: Welding in the World, ISSN 0043-2288, E-ISSN 1878-6669, Vol. 59, no 5, p. 693-703Article in journal (Refereed)
    Abstract [en]

    The influence of welding position on properties ofduplex and superduplex stainless steel welds was studied. Circumferential pipe welds were produced using mechanised gasmetal arc welding in flat position, vertical up position and overhead position. Dilution, corrosion resistance, mechanical properties, microstructural features and weld imperfections were assessed and related to the welding position. Welds produced in flat and vertical up positions were less likely to produce porosity than those welded in overhead position, whilst underfill was not observed in overhead position welds. All the duplex pipe welds passed the corrosion test regardless of the welding position and showed sound microstructures. Under fixed arc energy conditions, welds produced in vertical up position showed the lowest dilution values whilst welds in flat position showed the highest. Excellent impact toughness values and cross tensile values were found regardless of the welding positions. Whenever possible, flat position is recommended as welds showed less proneness to porosity. Vertical up position is recommended as the second best choice.

  • 154.
    Valiente Bermejo, María Asunción
    et al.
    University West, Department of Engineering Science, Division of Manufacturing Processes.
    Zhang, Zhuyao
    Metrode Products Limited, Hanworth Lane, Chertsey, Surrey.
    Relevance and limitations of arc furnace casting in welding research2015In: International Journal of Cast Metals Research, ISSN 1364-0461, E-ISSN 1743-1336, Vol. 28, no 2, p. 97-104Article in journal (Refereed)
    Abstract [en]

    The arc furnace melting technique is widely used for positive material identification in the industry of welding consumable manufacturing. It is also a convenient method for sample preparations ofvarious pre-design chemical compositions for investigations on solidification, phase transformationand microstructure of different alloys. However, up to now, welding research works using the arc furnace melting technique did not report to follow any international standard. This is the first time that an international standard involving arc furnace casting is discussed and evaluated to be applied in the welding research field. In this paper, the specimens obtained with the ASTM E1306-94 standard are assessed, and some suggestions are proposed for modification and improvement of the standard, like adding some intermediate steps including the turning over ofthe specimen and an extra melting. By adopting those proposals in the procedure, cast samples with complete melting and chemical composition homogeneity were achieved.

  • 155.
    Zachrisson, Jan
    et al.
    University West, Department of Engineering Science, Research Environment Production Technology West.
    Börjesson, Johan
    ESAB AB, Lindholmsallén 9, Box 8004, SE-40277 Gothenburg.
    Karlsson, Leif
    University West, Department of Engineering Science, Division of Manufacturing Processes.
    A new EBSD based methodology for the quantitative characterisation of microstructures formed by displacive fcc–bcc transformations2013In: Micron, ISSN 0968-4328, E-ISSN 1878-4291, Vol. 45, no February, p. 45-54Article in journal (Refereed)
    Abstract [en]

    This work is concerned with a new methodology that can be used to quantify the degree to which grains in the microstructure are aligned in the form of packets. The methodology is based on a crystallographic definition of the term packet which is used to deduce the theoretically ideal misorientations of intra-packet grain boundaries. A misorientation distribution obtained from extensive EBSD mapping can thus be split into intra- and inter-packet misorientations and the corresponding fractions can be determined by integration. The theoretical framework of the methodology is explained and a step-by-step description of the procedure is given. Results from a trace analysis are provided to justify the assumptions made regarding habit plane and examples are included showing how the grain boundary network can be split into two separate parts, one for lath boundaries and the other for packet boundaries. Moreover, example weld metal microstructures along with the corresponding misorientation distributions as well as quantitative values of the microstructures are presented.

  • 156.
    ZhongYang, Gong
    University West, Department of Engineering Science, Division of Manufacturing Processes.
    Bottleneck detection through simulation software2015Independent thesis Advanced level (degree of Master (One Year)), 10 credits / 15 HE creditsStudent thesis
    Abstract [en]

    Bottleneck detection in production is essential to improve the overall manufacturing capacity. The common bottleneck detection methods have drawbacks of either practicability or accuracy. There is a recent manual methodology called bottleneck walk which is simple, accurate and easy to implement. Though it is a reliable and practical manual method, other more automated non-manual methods for detecting bottlenecks should be considered in the future. In this paper, the simulation models were built in a discrete event simulation software named Plant simulation. The models are based on real production cases where the bottleneck walk methodology had been tested. In the first case, the particular result shows that machine 2 has been the bottleneck for a long period, which is what is found in the real production. In the second case, the bottlenecks are found and the potential improvements are made on it. Though two improvement plans are made, neither of them solves the bottleneck and im-proves the system output. The plan of reducing buffer size might probably have an improve-ment on financial aspect. And further improvements on all findings remain available on models built in this paper.

  • 157.
    Åström, Hans
    et al.
    University West, Department of Engineering Science, Research Enviroment Production Technology West.
    Stenbacka, Nils
    University West, Department of Engineering Science, Research Environment Production Technology West.
    Hurtig, Kjell
    University West, Department of Engineering Science, Division of Manufacturing Processes.
    Arc Efficiency for Gas Tungsten Arc Welding DCEN-GTAW2013Conference paper (Refereed)
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