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  • 1.
    Svensson, Bo
    et al.
    University West, Department of Engineering Science, Division of Electrical and Automation Engineering.
    Danielsson, Fredrik
    University West, Department of Engineering Science, Division of Electrical and Automation Engineering.
    Lennartson, Bengt
    University West, Department of Engineering Science, Division of Electrical and Automation Engineering. University West, Department of Engineering Science, Division of Production Systems.
    Time-synchronised hardware-in-the-loop simulation - Applied to sheet-metal press optimisation2012In: Control Engineering Practice, ISSN 0967-0661, E-ISSN 1873-6939, Vol. 20, no 8, p. 792-804Article in journal (Refereed)
    Abstract [en]

    This paper presents an off-line process parameter tuning method, focussing on complex control functions for automated manufacturing systems. The proposed method is based on a combination of simulation-based optimisation and time-synchronised hardware-in-the-loop simulation. Real indus- trial control systems, e.g., PLCs, are included in the simulation, executing the unchanged control code from the manufacturing plant. This approach allows all plant control functions to be included, even time-critical feedback loops and vendor secret blocks such as motion control. Consequently, the method suggested manages the problems identified in previously presented simulation-based approaches. Furthermore, a case study of an automotive sheet-metal press line has been performed to verify the proposed method, with successful results.

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