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The Use of Machine Tool Internal Encoders as Sensors in a Process Monitoring System
University West, Department of Engineering Science, Division of Manufacturing Processes. (PTW)
University West, Department of Engineering Science, Division of Mechanical Engineering and Natural Sciences. (PTW)ORCID iD: 0000-0002-3436-3163
Örebro Universitet.
2013 (English)In: International Journal of Automation Technology, ISSN 1881-7629, E-ISSN 1883-8022, Vol. 7, no 4, 410-417 p.Article in journal (Refereed) Published
Abstract [en]

Tool wear in machining changes the geometry of the cutting edges, which affects the direction and amplitudes of the cutting force components and the dynamics in the machining process. These changes in the forces and dynamics are picked up by the internal encoders and thus can be used for monitoring of changes in process conditions. This paper presents an approach for the monitoring of a multi-tooth milling process. The method is based on the direct measurement of the output from the position encoders available in the machine tool and the application of advanced signal analysis methods.

The paper investigates repeatability of the developed method and discusses how to implement this in a process monitoring and control system. The results of this work show that various signal features which are correlated with tool wear can be extracted from the first few oscillating components, representing the low-frequency components, of the machine axes velocity signatures. The responses from the position encoders exhibit good repeatability, especially short term repeatability while the long-term repeatability is more unreliable.

Place, publisher, year, edition, pages
2013. Vol. 7, no 4, 410-417 p.
Keyword [en]
milling, tool wear detection, encoder signals, monitoring system architecture, work-integrated learning
Keyword [sv]
AIL
National Category
Production Engineering, Human Work Science and Ergonomics
Research subject
ENGINEERING, Manufacturing and materials engineering; Work Integrated Learning
Identifiers
URN: urn:nbn:se:hv:diva-5591OAI: oai:DiVA.org:hv-5591DiVA: diva2:644739
Available from: 2013-09-02 Created: 2013-09-02 Last updated: 2016-02-09Bibliographically approved

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