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Influence of Processes and Process Variables for WAAM: Geometry of Deposited Bead
University West, Department of Engineering Science, Division of Welding Technology. (KAMPT iAIL KAMAIL)ORCID iD: 0000-0003-4548-7302
University West, Department of Engineering Science. (KAMPT iAIL KAMAIL)
University West, Department of Engineering Science. (KAMPT iAIL KAMAIL)
2024 (English)In: Sustainable Production through Advanced Manufacturing, Intelligent Automation and Work Integrated Learning: Proceedings of the 11th Swedish Production Symposium (SPS2024) / [ed] Joel Andersson, Shrikant Joshi, Lennart Malmsköld, Fabian Hanning, IOS Press, 2024, p. 90-100Chapter in book (Refereed)
Abstract [en]

Wire Arc Additive Manufacturing (WAAM) is developing rapidly inrecent years due to its advantages, such as higher productivity, lower cost,acceptable quality, and the availability of advanced welding processes. Cold MetalTransfer (CMT), as the most well-known Gas Metal Arc Welding (GMAW) process,is widely used in WAAM. The uniqueness of CMT lies in minimizing the heat inputof the process. However, there is a drawback to the lower heat input, impacting thequality of the geometry of the welding bead, sharp transitions at the weld toe,inclusions, etc., particularly for higher alloyed steel, e.g., tool steel. In this study,two processes were employed: CMT and Pulse Multi Control (PMC). Two types ofshielding gases were used, namely 2% CO2 + 98% Ar and 20% CO2 + 80% Ar.Two levels of wire feed speed were selected: high and low levels. A full-fractionfactorial experimental matrix was created, and bead-on-plate samples wereproduced with different GMAW processes, i.e., CMT and PMC. The geometry ofthe bead-on-plate, including penetration, bead width and height, and toe angle, wasevaluated and analyzed. A correlation between the process factors (shielding gas,type of process, and wire feed speed) and the geometry of the bead was analyzedand determined. A protocol is proposed based on the study results for the selectionof WAAM processes.

Place, publisher, year, edition, pages
IOS Press, 2024. p. 90-100
Series
Advances in Transdisciplinary Engineering, ISSN 2352-751X, E-ISSN 1573-6725 ; 52
Keywords [en]
WAAM, Process parameter, GMAW, Geometry, Weld toe angle
National Category
Manufacturing, Surface and Joining Technology
Research subject
Work-Integrated Learning; Production Technology
Identifiers
URN: urn:nbn:se:hv:diva-21488DOI: 10.3233/ATDE240156ISI: 001229990300008Scopus ID: 2-s2.0-85191332016ISBN: 9781643685106 (print)ISBN: 9781643685113 (electronic)OAI: oai:DiVA.org:hv-21488DiVA, id: diva2:1894881
Note

CC BY-NC 4.0

Available from: 2024-09-04 Created: 2024-09-04 Last updated: 2025-02-25

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Li, Peigang

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