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Development of a machine vision system for the quality control of transparent components with optical features: Shown on injection moulded single use test stripes
University West, Department of Engineering Science.
2023 (English)Independent thesis Advanced level (degree of Master (One Year)), 20 credits / 30 HE creditsStudent thesis
Abstract [en]

The inspection of production parts is a difficult, tedious and exhausting task, usually performed by human experts. Especially when it comes to small features, a manual inspectioncan be insufficient and susceptible to errors. To aid the quality control of transparent injection molded test stripe components and validate the color accuracy of installed reaction papers, a machine vision system is designed and build for the automatic inspection of the givenparts. This work applies a defect detection and classification approach which makes use ofthe difference in appearance of certain defect types depending on the way they are illuminated. In a following steps filters and other image processing methods are used to separatethe defect from the rest of the image. For each defect type, a specific lighting method andprocessing approach is chosen, which allows it to filter out all other defects. This approachis complemented by a convolutional neural network, trained for the classification of the teststripe components into ok and nok parts. For the task of color validation, a color calibrationalgorithm using a color chart is implemented and used as a basis for a referencing approach.In this approach the acquired color values of the sample are compared to a reference table,which allows it to translate them into pH or nitride values.The resulting system is capable of classifying the injection molded components with anaccuracy of over 98%, while classifying defects into dust, scratches, surface defects, distortions and inclusions. Working with the Lab color space, the implemented color validationachieves a root-mean square error of 6.35 for L, 2.77 for a and 4.36 for b, which translatesto an error of 0.2 when tested on a pH sample.

Place, publisher, year, edition, pages
2023. , p. 26
Keywords [en]
Machine Vision, Defect detection, Defect Classification, Color Calibration
National Category
Robotics and automation
Identifiers
URN: urn:nbn:se:hv:diva-21745Local ID: EXM903OAI: oai:DiVA.org:hv-21745DiVA, id: diva2:1868892
Subject / course
Mechanical engineering
Educational program
Master in robotics and automation
Supervisors
Examiners
Available from: 2024-06-26 Created: 2024-06-12 Last updated: 2025-02-09Bibliographically approved

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CiteExportLink to record
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Citation style
  • apa
  • ieee
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  • vancouver
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Language
  • de-DE
  • en-GB
  • en-US
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  • nn-NO
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Output format
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  • asciidoc
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