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Development of a machine vision system for the quality control of transparent components with optical features: Shown on injection moulded single use test stripes
University West, Department of Engineering Science.
2024 (English)Independent thesis Advanced level (degree of Master (Two Years)), 20 credits / 30 HE creditsStudent thesis
Abstract [en]

The inspection of production parts is a difficult, tedious and exhausting task, usually per-formed by human experts. Especially when it comes to small features, a manual inspection can be insufficient and susceptible to errors. To aid the quality control of transparent injec-tion molded test stripe components and validate the color accuracy of installed reaction pa-pers, a machine vision system is designed and build for the automatic inspection of the given parts. This work applies a defect detection and classification approach which makes use of the difference in appearance of certain defect types depending on the way they are illumi-nated. In a following steps filters and other image processing methods are used to separate the defect from the rest of the image. For each defect type, a specific lighting method and processing approach is chosen, which allows it to filter out all other defects. This approach is complemented by a convolutional neural network, trained for the classification of the test stripe components into ok and nok parts. For the task of color validation, a color calibration algorithm using a color chart is implemented and used as a basis for a referencing approach. In this approach the acquired color values of the sample are compared to a reference table, which allows it to translate them into pH or nitride values.The resulting system is capable of classifying the injection molded components with an accuracy of over 98%, while classifying defects into dust, scratches, surface defects, distor-tions and inclusions. Working with the Lab color space, the implemented color validation achieves a root-mean square error of 6.35 for L, 2.77 for a and 4.36 for b, which translates to an error of 0.2 when tested on a pH sample.

Place, publisher, year, edition, pages
2024. , p. 26
Keywords [en]
Machine Vision, Defect detection, Defect Classification, Color Calibration
National Category
Mechanical Engineering Electrical Engineering, Electronic Engineering, Information Engineering
Identifiers
URN: urn:nbn:se:hv:diva-21464Local ID: EXM903OAI: oai:DiVA.org:hv-21464DiVA, id: diva2:1850155
Subject / course
Robotics
Educational program
Master i robotik och automation
Supervisors
Examiners
Available from: 2024-04-19 Created: 2024-04-09 Last updated: 2024-04-19Bibliographically approved

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CiteExportLink to record
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Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
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  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf