Three FeCrAl alloys (APMT, EF100 and EF101) from Kanthal® and the reference Ni‐Cr Alloy 625 were used as weld cladding materials on tube shields in the evaporator tube bank of a waste‐fired combined heat and power plant.

For each alloy type, the overlay welded tube shields were placed in both roof and floor positions within the evaporator for 6 months. The metal‐loss rate, the microstructure and hardness of the overlay welds before and after exposure and the corrosion products were analysed.

The results showed higher metal‐loss rates in the welds placed in the roof position, confirming heterogeneities in the evaporator bank environment. Alloys were ranked from higher to lower erosion–corrosion resistance as follows: APMT≈Alloy 625 > EF101 > EF100.

The analysis of the corrosion attacks showed a significant variation among the alloys, from a primarily homogeneous corrosion attack on APMT tointergranular corrosion in EF100 and pit formation in EF101.