Change search
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf
Influence of laser-wire interaction on heat and metal transfer in directed energy deposition
University West, Department of Engineering Science, Division of Welding Technology. (KAMPT)ORCID iD: 0000-0002-6102-9021
University West, Department of Engineering Science, Division of Production Systems. (KAMPT)ORCID iD: 0000-0002-8018-6145
University West, Department of Engineering Science, Division of Production Systems. (KAMPT)ORCID iD: 0000-0002-2527-1048
University West, Department of Engineering Science, Division of Production Systems. (KAMPT)ORCID iD: 0000-0001-5734-294X
Show others and affiliations
2023 (English)In: International Journal of Heat and Mass Transfer, ISSN 0017-9310, E-ISSN 1879-2189, Vol. 205, article id 123894Article in journal (Refereed) Published
Abstract [en]

In this study, laser metal fusion with feedstock wire is addressed. We investigated how various process parameters affect the fraction of beam energy that is absorbed by the wire and the workpiece and the metal transfer from the feedstock wire to the melt pool. To perform this research, a thermo-fluid dynamic model with tracking of free surface deformation was developed to include the feeding of a solid wire and predict its melting. The fraction of beam energy absorbed by the metal was modeled as a function of local surface curvature and temperature, accounting for multiple Fresnel reflections and absorptions. The model was applied to Titanium alloy (Ti-6Al-4V) with a 1.07 μm laser and a process in conduction mode. Experiments at various wire feeding rates were conducted to evaluate the model’s ability to predict the process and a good agreement was obtained. The different parameters studied were the beam angular position, the wire angular position, the wire feed rate, and the beam-wire offset. The analysis of the simulation results gave a detailed physical understanding of the laser energy use. It highlighted that thermocapillary and Rayleigh-Plateau instabilities can contribute to the transition from continuous to drop metal transfer mode. Damping these instabilities might thus allow using a wider process window.

Place, publisher, year, edition, pages
2023. Vol. 205, article id 123894
Keywords [en]
Laser beam, Feedstock wire, Metal fusion, Metal deposition, Energy deposition, Process stability, CFD Simulation
National Category
Manufacturing, Surface and Joining Technology
Research subject
Production Technology
Identifiers
URN: urn:nbn:se:hv:diva-20037DOI: 10.1016/j.ijheatmasstransfer.2023.123894ISI: 000965022600001Scopus ID: 2-s2.0-85147203744OAI: oai:DiVA.org:hv-20037DiVA, id: diva2:1766614
Funder
Knowledge Foundation, 20170315
Note

 CC BY-NC-ND 

This research work was supported by grants from the Swedish Knowledge Foundation, projects AdOpt (20170315) and SAMw(20170060), which is gratefully acknowledged.

Available from: 2023-06-13 Created: 2023-06-13 Last updated: 2024-01-08Bibliographically approved

Open Access in DiVA

fulltext(8924 kB)166 downloads
File information
File name FULLTEXT01.pdfFile size 8924 kBChecksum SHA-512
099a3174c89396d913faa896a0c419c1fe6c0e22fe00ed783e036c59e34f6a45e3aad6f1230264ec35b93bf9b98f72b5d2ea69ca075e488180401de31496b8eb
Type fulltextMimetype application/pdf

Other links

Publisher's full textScopus

Authority records

Noori Rahim Abadi, Seyyed Mohammad AliMi, YongcuiKisielewicz, AgnieszkaSikström, FredrikChoquet, Isabelle

Search in DiVA

By author/editor
Noori Rahim Abadi, Seyyed Mohammad AliMi, YongcuiKisielewicz, AgnieszkaSikström, FredrikChoquet, Isabelle
By organisation
Division of Welding TechnologyDivision of Production Systems
In the same journal
International Journal of Heat and Mass Transfer
Manufacturing, Surface and Joining Technology

Search outside of DiVA

GoogleGoogle Scholar
Total: 166 downloads
The number of downloads is the sum of all downloads of full texts. It may include eg previous versions that are now no longer available

doi
urn-nbn

Altmetric score

doi
urn-nbn
Total: 319 hits
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf