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The role of the strengthening phases on the HAZ liquation cracking in a cast Ni-based superalloy used in industrial gas turbines
Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, Kraków (POL).ORCID iD: 0000-0002-2205-681X
Łukasiewicz Research Network-Kraków Institute of Technology,Kraków (POL).ORCID iD: 0000-0002-5875-9007
Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, Kraków(POL).ORCID iD: 0000-0003-0974-6450
Investment Casting Division, Consolidated Precision Products Corporation, Rzeszów (POL).
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2023 (English)In: Archives of Civil and Mechanical Engineering, E-ISSN 1644-9665, Vol. 23, no 2, article id 119Article in journal (Refereed) Published
Abstract [en]

This work presents the influence of microstructural constituents on liquation crack formation in the cast Ni-based superalloy, René 108. The investigation was divided into three parts: characterisation of the material's microstructure in pre-weld condition, hot ductility studies and analysis of liquation cracking induced by the gas tungsten arc welding process. Using advanced electron microscopy techniques it is shown that the base material in pre-weld condition is characterised by a complex microstructure. The phases identified in René 108 include γ matrix, γ' precipitates, MC and M23C6 carbides, and M5B3 borides. Based on Gleeble testing, it was found that René 108 is characterised by high strength at elevated temperatures with a maximum of 1107 MPa at 975 °C. As a result of constitutional liquation, the superalloy’s strength and ductility were significantly reduced. The nil strength temperature was equal to 1292 °C, while the nil ductility temperature was 1225 °C. The low ductility recovery rate (32.1), ratio of ductility recovery (36.2) and hot cracking factor (Rf = 0.05) values confirmed the low weldability of Renѐ 108. In the heat-affected zone (HAZ) induced by welding, constitutional liquation of mainly γ' precipitates, with a contribution of M23C6 carbides and M5B3 borides, was observed. The thin non-equilibrium liquid film, which formed along high-angle grain boundaries, led to crack initiation and their further propagation during cooling. The eutectic γ–γ' re-solidification products are visible on the crack edges.

Place, publisher, year, edition, pages
Springer, 2023. Vol. 23, no 2, article id 119
Keywords [en]
Constitutional liquation, Liquation cracking, Superalloy, René 108, STEM
National Category
Manufacturing, Surface and Joining Technology
Research subject
Production Technology
Identifiers
URN: urn:nbn:se:hv:diva-19906DOI: 10.1007/s43452-023-00659-xISI: 000971384500001Scopus ID: s43452-023-00659-xOAI: oai:DiVA.org:hv-19906DiVA, id: diva2:1753163
Note

CC-BY 4.0

This work was supported by the Polish National Science Centre (Preludium 13) under grant 2017/25/N/ST8/02368. The authors acknowledge the contribution of DAAD (Research Grants-Short-Term Grants 2021) in supporting the collaboration between AGH-UST and the Technical University of Munich. Also, Łukasz Rakoczy has been partly supported by the Foundation for Polish Science (FNP) with scholarship START 2022 (no. START 066.2022). MGR thanks to the National Center for Research and Development for the support in project LIDER 0147/L-13/2022.

Available from: 2023-04-26 Created: 2023-04-26 Last updated: 2024-01-26Bibliographically approved

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Hanning, FabianAndersson, Joel

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Rakoczy, ŁukaszGrudzień-Rakoczy, MałgorzataRutkowski, BogdanHanning, FabianCios, GrzegorzAndersson, JoelMayr, PeterZielińska-Lipiec, Anna
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