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Effect of the CMT advanced process combined with an active cooling technique on macro and microstructural aspects of aluminum WAAM
Federal University of Uberlandia (UFU), Center for Research and Development of Welding Processes (LAPROSOLDA), Uberlândia, MG (BRA).
Federal University of Uberlandia (UFU), Center for Research and Development of Welding Processes (LAPROSOLDA), Uberlândia, MG (BRA).
Federal University of Uberlandia (UFU), Center for Research and Development of Welding Processes (LAPROSOLDA), Uberlândia, MG (BRA).
University West, Department of Engineering Science, Division of Welding Technology. Federal University of Uberlandia (UFU), Center for Research and Development of Welding Processes (LAPROSOLDA), Uberlândia, MG (BRA); Federal University of Parana (UFPR), Graduate Program in Materials Science and Engineering, Curitiba, PR (BRA). (PTW)ORCID iD: 0000-0002-1005-5895
2021 (English)In: Rapid prototyping journal, ISSN 1355-2546, E-ISSN 1758-7670, Vol. 27, no 6, p. 1206-1219Article in journal (Refereed) Published
Abstract [en]

Purpose: This paper aims to assess the combined effect of the Cold Metal Transfer (CMT) advanced process and of a thermal management technique (near immersion active cooling [NIAC]) on the macro and microstructure of Al wall-like preforms built by wire arc additive manufacturing (WAAM). As specific objective, it sought to provide information on the effects of the electrode-positive/electrode-negative (EP/EN) parameter in the CMT advanced process fundamental characteristics. Design/methodology/approach: Initially, bead-on-plate deposits were produced with different EP/EN ratios, still keeping the same deposition rate, and the outcomes on the electrical signal traces and bead formation were analyzed. In a second stage, the EP/EN parameter and the layer edge to water distance (LEWD) parameter from the NIAC technique were systematically varied and the resultant macro and microstructures compared with those formed by applying natural cooling. Findings: Constraints of EP/EN setting range were uncovered and discussed. The use of the NIAC technique favors the formation of finer grains. For a given EP/EN value, a variation in the NIAC intensity (LEWD value) showed marginal effect on grain size. When the EP/EN parameter effect is isolated, i.e. for a given LEWD setting, it was observed that an increase in the EP/EN level favors coarser grains. Originality/value: Both the EP/EN parameter and the use of an active cooling technique (NIAC) might be used, even in combination, as effective tools for achieving proper macro and microstructure in WAAM of thin wall builds. 

Place, publisher, year, edition, pages
Emerald Group Holdings Ltd. , 2021. Vol. 27, no 6, p. 1206-1219
Keywords [en]
3D printers; Aluminum; Deposition rates; Microstructure; Walls (structural partitions), Advanced process; Cold metal transfers; Design/methodology/approach; Electrical signal; Macro- and microstructure; Management techniques; Microstructural aspects; Parameter effects, Cooling
National Category
Manufacturing, Surface and Joining Technology
Research subject
Production Technology
Identifiers
URN: urn:nbn:se:hv:diva-18272DOI: 10.1108/RPJ-11-2020-0285ISI: 000667798500001Scopus ID: 2-s2.0-85108786859OAI: oai:DiVA.org:hv-18272DiVA, id: diva2:1651132
Note

Funding by:

Conselho Nacional de Desenvolvimento Cientifico e Tecnologico (Grant number 302863/2016-8, 315092-1, 157715/2019-1)

Coordenacao de Aperfeicoamento de Pessoal de Nivel Superior (Grant number 88887.373591/2019-00)

Fundacao de Amparo a Pesquisa do Amapa (FAPEAP) Petrobras (Grant number 23117.018175/2019-80)

Petrobras

Available from: 2022-04-11 Created: 2022-04-11 Last updated: 2022-04-11

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