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Chemical and mechanical post-processing of Alloy 718 built via electron beam-powder bed fusion: Surface texture and corrosion behavior
University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing.
REM Surface Engineering, Brenham (USA).
REM Surface Engineering, Brenham (USA).
University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing.ORCID iD: 0000-0002-7663-9631
2022 (English)In: Materials & design, ISSN 0264-1275, E-ISSN 1873-4197, Vol. 214Article in journal (Refereed) Published
Abstract [en]

Alloy 718 specimens manufactured via electron beam-powder bed fusion (EB-PBF) were subjected to post-processing techniques, such as thermal post-treatment and surface finishing. Hot isostatic pressing followed by solution-aging heat treatment (HIP-HT) was used as the thermal post-treatment. Surface finishing techniques, such as turning (TU), shot peening (SP), chemically accelerated vibratory finishing (CAVF), and electro-polishing (EP), were applied on the as-built and HIP-HT specimens. The surface texture of all the specimens was characterized, with the HIP-HT specimen having the highest area arithmetical mean height (Sa) value of 52 ± 1.8 µm and the TU specimen having the lowest at 1.1 ± 0.1 µm. The corrosion performance, typically associated with surface texture, was not always tied to the overused Sa value. CAVF had the highest polarization resistance of 75.8 kΩ.cm2 among the studied methods, followed by TU with polarization resistance of 43.8 kΩ.cm2, showing that the two techniques have a great potential for improving the surface characteristics of the EB-PBF-built Alloy 718 parts. 

Place, publisher, year, edition, pages
Elsevier Ltd , 2022. Vol. 214
Keywords [en]
Corrosive effects; Hot isostatic pressing; Nickel alloys; Polarization; Shot peening; Superalloys; Surface treatment; Textures, Alloy 718; Corrosion performanc; Electron beam-powder bed fusion; Electron-beam; Ni-based superalloys; Polarization resistances; Powder bed; Surface finishing; Surface textures; Thermal post-treatments, Electron beams
National Category
Manufacturing, Surface and Joining Technology Metallurgy and Metallic Materials
Research subject
Production Technology
Identifiers
URN: urn:nbn:se:hv:diva-18168DOI: 10.1016/j.matdes.2022.110405ISI: 000748437100005Scopus ID: 2-s2.0-85123320648OAI: oai:DiVA.org:hv-18168DiVA, id: diva2:1643951
Funder
Knowledge Foundation, 20180203ÅForsk (Ångpanneföreningen's Foundation for Research and Development), 18-296
Note

Part of this work was supported by NASA's SBIR program under Contract Numbers 80NSSC18P2192 (Phase I) and 80NSSC19C0211 (Phase II).

Available from: 2022-03-11 Created: 2022-03-11 Last updated: 2022-03-11

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Sadeghi, Esmaeil

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