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Influence of Laser Beam Shaping on Melt Pool Thermocapillary Flow
University West, Department of Engineering Science, Division of Welding Technology. (PTW)ORCID iD: 0000-0002-6102-9021
University West, Department of Engineering Science, Division of Production Systems. (PTW)ORCID iD: 0000-0002-8018-6145
University West, Department of Engineering Science, Division of Production Systems.ORCID iD: 0000-0001-5734-294X
University West, Department of Engineering Science, Division of Welding Technology. (PTW)ORCID iD: 0000-0003-2535-8132
2020 (English)In: Proceedings of the 6th World Congress on Mechanical, Chemical, and Material Engineering (MCM'20) Prague, Czech Republic Virtual Conference – August, 2020 / [ed] Huihe Qiu, 2020, article id HTFF 125Conference paper, Published paper (Refereed)
Abstract [en]

The effect of different shapes of laser beam power density distribution was investigated numerically with respect to the thermo-hydrodynamics of the melt pool during welding. The process addressed is conduction mode bead on plate welding of the Titanium alloy Ti-6Al-4V. A new solver based on the volume of fluid method to track the deformation of the melt free surface was developed in the OpenFOAM software. Experiments were conducted for the purpose of validating the model. In addition to the traditional cross-cut images of the weld bead, top view images of the melt pool were analysed to perform the validation along the 3-space dimensions. A good agreement between numerical predictions and experimental measurements was obtained, thus promising aconfident utilization of this simulation model when investigating the influence of beam shapes on the resulting weld seam. The effectof three different beam shapes on the melt pool velocity flow, temperature fields, and melt geometry were studied. It was found that the melt pool size was largest for an elliptical power density distribution with the major axis along the welding direction. The results also showed that the laser beam with Gaussian power density distribution resulted in the deepest penetration.

Place, publisher, year, edition, pages
2020. article id HTFF 125
Keywords [en]
Thermocapillary Flow, Free surface deformation, Laser beam shaping, Welding, VOF, Open FOAM, Validation
National Category
Manufacturing, Surface and Joining Technology
Research subject
Production Technology
Identifiers
URN: urn:nbn:se:hv:diva-16104DOI: 10.11159/htff20.125OAI: oai:DiVA.org:hv-16104DiVA, id: diva2:1508099
Conference
6th World Congress on Mechanical, Chemical, and Material Engineering (MCM'20) Prague, Czech Republic Virtual Conference – August, 2020
Note

Swedish Knowledge Foundation projects AdOpt (20170315) and SAMw (20170060)

Available from: 2020-12-09 Created: 2020-12-09 Last updated: 2021-09-01Bibliographically approved

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Noori Rahim Abadi, Seyyed Mohammad AliMi, YongcuiSikström, FredrikChoquet, Isabelle

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