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Microstructure tailoring in Electron Beam Powder Bed Fusion Additive Manufacturing and its potential consequences
University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing. (PTW)ORCID iD: 0000-0002-8664-4573
University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing. (PTW)ORCID iD: 0000-0003-0462-0912
University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing. Powder Materials & Additive Manufacturing, Swerim AB, SE-164 40, Kista, Sweden. (PTW)
Arcam EBM, SE-431 37, Mölndal, Sweden.
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2019 (English)In: Results in Materials, E-ISSN 2590-048X, Vol. 1Article in journal (Refereed) Published
Abstract [en]

Electron Beam Powder Bed Fusion process for Alloy 718 was investigated, in the sense of microstructural evolution with varying process conditions. The existence of a geometric relationship between the melt front and the processing parameters was observed. By understanding and capitalizing on this relationship, it was possible to obtain columnar, equiaxed or bimodal microstructure.

Place, publisher, year, edition, pages
Elsevier, 2019. Vol. 1
Keywords [en]
Alloy 718, Texture, Microstructure, Additive manufacturing, Powder bed fusion
National Category
Manufacturing, Surface and Joining Technology
Research subject
Production Technology; ENGINEERING, Manufacturing and materials engineering
Identifiers
URN: urn:nbn:se:hv:diva-14331DOI: 10.1016/j.rinma.2019.100017OAI: oai:DiVA.org:hv-14331DiVA, id: diva2:1345512
Available from: 2019-08-26 Created: 2019-08-26 Last updated: 2024-06-27Bibliographically approved
In thesis
1. Towards understanding the fatigue behaviour of Alloy 718 manufactured by Powder Bed Fusion processes
Open this publication in new window or tab >>Towards understanding the fatigue behaviour of Alloy 718 manufactured by Powder Bed Fusion processes
2020 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Additive Manufacturing (AM) is a disruptive modern manufacturing process in which parts are manufactured in a layer-wise fashion. Among the metal AM processes, Powder Bed Fusion (PBF) technology — comprised of Electron Beam Powder Bed Fusion (EB-PBF) and Laser Beam Powder Bed Fusion (LB-PBF) —has opened up a design space that was formerly unavailable with conventionalmanufacturing processes. PBF processes offer several advantages; however, thesuitability of these processes to replace the conventional processes must be investigatedin detail. Therefore, understanding the AM process – post-processing –microstructure – property relationships is crucial for the manufacturing of high performance components. In this regard, only limited work has been done towards understanding the fatigue behaviour of PBF Alloy 718. The aim of this work, therefore, is to understand how the fatigue behaviour of PBF Alloy 718 is affected by its microstructure. Besides, the influence of the rough as-built surface is also investigated. In general, the <100> fibre texture along the build direction that resulted from PBF processing of Alloy 718 led to anisotropy in Young's modulus. Consequently,the fatigue performance under controlled amplitudes of strain was anisotropic such that the low-modulus direction had longer fatigue life and vice versa. This texture-induced elasticity-dependent anisotropic strain-life behaviour couldbe normalized by the pseudo-elastic stress vs fatigue life approach.Inclusions and defects had a detrimental effect on fatigue performance. Numerousfactors, such as their geometry, volume fraction, and distribution, determinedthe effect on fatigue behaviour. Hot Isostatic Pressing (HIP) eliminated most defect sand led to an improvement in fatigue performance. However, HIP did not alter the inclusions, which acted as crack initiation sites and reduced fatigue life. The rough as-built surface, which had numerous notch-like crack initiation sites, deteriorated fatigue performance; however, it lowered the scatter in fatigue life. Machining off the as-built surface improved fatigue life but increased the scatter.

Place, publisher, year, edition, pages
Trollhättan: University West, 2020. p. 79
Series
PhD Thesis: University West ; 42
Keywords
Fatigue; Additive Manufacturing; Powder Bed Fusion; Superalloy; Microstructure; Surface Roughness
National Category
Manufacturing, Surface and Joining Technology
Research subject
Production Technology
Identifiers
urn:nbn:se:hv:diva-16034 (URN)978-91-88847-79-9 (ISBN)978-91-88847-78-2 (ISBN)
Public defence
2020-12-08, Albertssalen, Trollhättan, 13:00 (English)
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Available from: 2020-11-16 Created: 2020-11-16 Last updated: 2020-11-16Bibliographically approved

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Balachandramurthi, Arun RamanathanOlsson, JonasÅlgårdh, JoakimMoverare, JohanPederson, Robert

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Balachandramurthi, Arun RamanathanOlsson, JonasÅlgårdh, JoakimMoverare, JohanPederson, Robert
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