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The Influence of Heat Treatments on the Porosity of Suspension Plasma-Sprayed Yttria-Stabilized Zirconia Coatings
Chalmers University of Technology, Department of Industrial and Materials Science, Gothenburg, Sweden.
University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing. (PTW)ORCID iD: 0000-0003-1897-0171
Chalmers University of Technology, Department of Industrial and Materials Science, Gothenburg, Sweden.
Chalmers University of Technology, Department of Chemistry and Chemical Engineering, Gothenburg, Sweden.
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2018 (English)In: Journal of thermal spray technology (Print), ISSN 1059-9630, E-ISSN 1544-1016, Vol. 27, no 3, p. 391-401Article in journal (Refereed) Published
Abstract [en]

Suspension plasma-sprayed coatings are produced using fine-grained feedstock. This allows to control the porosity and to achieve low thermal conductivity which makes the coatings attractive as topcoats in thermal barrier coatings (TBCs). Used in gas turbine applications, TBCs are exposed to high temperature exhaust gases which lead to microstructure alterations. In order to obtain coatings with optimized thermomechanical properties, microstructure alterations like closing of pores and opening of cracks have to be taken into account. Hence, in this study, TBC topcoats consisting of 4 mol.% yttria-stabilized zirconia were heat-treated in air at 1150 °C and thereafter the coating porosity was investigated using image analysis (IA) and nuclear magnetic resonance (NMR) cryoporometry. Both IA and NMR cryoporometry showed that the porosity changed as a result of the heat treatment for all investigated coatings. In fact, both techniques showed that the fine porosity decreased as a result of the heat treatment, while IA also showed an increase in the coarse porosity. When studying the coatings using scanning electron microscopy, it was noticed that finer pores and cracks disappeared and larger pores grew slightly and achieved a more distinct shape as the material seemed to become more compact.

Place, publisher, year, edition, pages
2018. Vol. 27, no 3, p. 391-401
National Category
Manufacturing, Surface and Joining Technology
Research subject
ENGINEERING, Manufacturing and materials engineering
Identifiers
URN: urn:nbn:se:hv:diva-11994DOI: 10.1007/s11666-017-0682-yISI: 000425622500013Scopus ID: 2-s2.0-85040077858OAI: oai:DiVA.org:hv-11994DiVA, id: diva2:1174659
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Region Västra Götaland
Note

First Online: 04 January 2018

Available from: 2018-01-16 Created: 2018-01-16 Last updated: 2019-01-23Bibliographically approved

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Ganvir, Ashish

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