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Liquid Feedstock Plasma Spraying: An Emerging Process for Advanced Thermal Barrier Coatings
University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing. (PTW)ORCID iD: 0000-0002-9578-4076
University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing. (PTW)ORCID iD: 0000-0002-4201-668X
University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing. University West, Department of Engineering Science, Research Enviroment Production Technology West. (PTW)ORCID iD: 0000-0001-5521-6894
University West, Department of Engineering Science, Research Enviroment Production Technology West. University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing. (PTW)ORCID iD: 0000-0001-7787-5444
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2017 (English)In: Journal of thermal spray technology (Print), ISSN 1059-9630, E-ISSN 1544-1016, Vol. 26, no 6, p. 1104-1114Article in journal (Refereed) Published
Abstract [en]

Liquid feedstock plasma spraying (LFPS) involves deposition of ultrafine droplets of suspensions or solution precursors (typically ranging from nano- to submicron size) and permits production of coatings with unique microstructures that are promising for advanced thermal barrier coating (TBC) applications. This paper reviews the recent progress arising from efforts devoted to development of high-performance TBCs using the LFPS approach. Advancements in both suspension plasma spraying and solution precursor plasma spraying, which constitute the two main variants of LFPS, are presented. Results illustrating the different types of the microstructures that can be realized in LFPS through appropriate process parameter control, model-assisted assessment of influence of coating defects on thermo-mechanical properties and the complex interplay between pore coarsening, sintering and crystallite growth in governing thermal conductivity are summarized. The enhancement in functional performances/lifetime possible in LFPS TBCs with multilayered architectures and by incorporating new pyrochlore chemistries such as gadolinium zirconate, besides the conventional single 8 wt.% yttria-stabilized zirconia insulating ceramic layer, is specifically highlighted.

Place, publisher, year, edition, pages
2017. Vol. 26, no 6, p. 1104-1114
Keywords [en]
advanced thermal barrier coatings; columnar microstructure; liquid feedstock plasma spraying; lifetime; porosity; thermal conductivity
National Category
Manufacturing, Surface and Joining Technology
Research subject
NURSING AND PUBLIC HEALTH SCIENCE, Nursing science
Identifiers
URN: urn:nbn:se:hv:diva-11592DOI: 10.1007/s11666-017-0555-4ISI: 000407335200011Scopus ID: 2-s2.0-85019253655OAI: oai:DiVA.org:hv-11592DiVA, id: diva2:1143146
Available from: 2017-09-20 Created: 2017-09-20 Last updated: 2019-05-23Bibliographically approved

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Markocsan, NicolaieGupta, Mohit KumarJoshi, Shrikant V.Nylén, Per

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