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Axial suspension plasma spraying of Al2O3 coatings for superior tribological properties
University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing. (PTW)ORCID iD: 0000-0001-5676-7903
University West, Department of Engineering Science, Division of Subtractive and Additive Manufacturing. (PTW)
Treibacher Ind AG, Althofen, Austria.
Uppsala Univ, Dept Technol, Mat Sci Div, S-75121 Uppsala, Swede.
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2017 (English)In: Surface & Coatings Technology, ISSN 0257-8972, E-ISSN 1879-3347, Vol. 315, p. 80-87Article in journal (Refereed) Published
Abstract [en]

Suspension plasma spray is a relatively new thermal spray technique which enables feeding of fine powder to produce advanced coatings for varied applications. This work investigates the difference in structure and performance of Al2O3 coatings manufactured using conventional micron-sized powder feedstock and a suspension of sub-micron to few micron sized powder. Axial injection was implemented for deposition in both cases. The effect of feedstock size and processing on the tribological performance of the two coatings was of specific interest. The coatings were characterized by Optical and Scanning Electron Microscopy, micro-hardness and scratch resistance testing, and their dry sliding wear performance evaluated. The suspension sprayed coatings yielded significantly higher scratch resistance, lower friction coefficient and reduced wear rate compared to conventional coatings. The improved tribological behaviour of the former is attributable to finer porosity, smaller splat sizes, and improved interlamellar bonding. (C) 2017 Elsevier B.V. All rights reserved.

Place, publisher, year, edition, pages
ELSEVIER SCIENCE SA , 2017. Vol. 315, p. 80-87
Keywords [en]
Atmospheric plasma spray; Suspension plasma spray; Axial injection; Alumina; Coating; Microstructure; Micro-hardness; Scratch; Wear
National Category
Manufacturing, Surface and Joining Technology
Research subject
ENGINEERING, Manufacturing and materials engineering
Identifiers
URN: urn:nbn:se:hv:diva-10931DOI: 10.1016/j.surfcoat.2017.02.025ISI: 000399268100009Scopus ID: 2-s2.0-85013027004OAI: oai:DiVA.org:hv-10931DiVA, id: diva2:1142710
Available from: 2017-09-20 Created: 2017-09-20 Last updated: 2018-11-13Bibliographically approved

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Goel, SnehaBjörklund, StefanJoshi, Shrikant V.

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